The Ai 100L Dual-Jacketed Stainless Steel Filter Reactor is a highly efficient, durable reactor ideal for chemical, pharmaceutical, and food processing applications. Featuring 316L pharmaceutical-grade stainless steel construction for all wetted parts, this reactor ensures high levels of purity and resistance to corrosion. Designed for filtration, the reactor offers advanced thermal control, robust vacuum capabilities, and high-performance mixing.

Key Features:

• Dual Jacketed Design: The sealed outer insulation jacket ensures optimal thermal performance, maintaining stable temperatures within the chamber for accurate and reliable results.
• 316L Stainless Steel Construction: All wetted components, including the main vessel and lid, are made from 316L stainless steel, ideal for corrosive and high-purity environments.
• ElectroPolished Interior: ElectroPolishing reduces surface roughness, improving vacuum performance, reducing out-gassing, and increasing equipment longevity.
• Shell and Tube Heat Exchanger: The 70-tube heat exchanger provides excellent condensing efficiency, optimizing cooling and thermal regulation.
• Detachable Condenser and Collection Tanks: The system features dual collection tanks with large sight glasses for easy draining without breaking the vacuum. High-clearance drain ports make draining and filtration easier.
• No Messy Cables: The reactor includes an integrated stirring motor controller, keeping the setup tidy and organized.
• Built-in Flashlight: A flashlight allows easy viewing of the internal chamber during operation, ensuring smooth monitoring.
• Heavy-Duty Stainless-Steel Frame: The reactor is mounted on a sturdy, mobile frame with swivel casters for easy movement and secure operation.
• ETL and CSA Certified: The electric motor and controller are ETL tested and meet UL and CSA standards, providing assurance of quality and safety.
• C1D1 Peer Review (Optional): The model undergoes peer review by PSI for safe operation in environments handling volatile solvents such as Acetone, Ethanol, and Isopropyl Alcohol.

Specifications:

• Model: SR100f
• Electric Stirring Motor:
  • Power: 220V, 50/60Hz, 1~Phase, 200W (1/4 HP)
  • Rotation Speed: 450 rpm max. (±8%)
  • Starting Torque: 3.0 N·m
  • Rated Torque: 1.54 N·m
  • Gearbox Ratio: 3:1 to 180:1
  • Controller: Delta, UL Listed
• Pneumatic Stirring Motor (optional):
  • Power: 1/4 HP
  • Rotation: 450 rpm max.
  • Compressed Air Pressure: 30 to 80 psi
  • Lubrication: Mobil Grease XHP 222, Shell Vitrea Oil 32
  • Safety: Detach air supply when not in use; clear exhaust ports of debris.
• Port Configuration:
  • Lid: 12" TriClamp
  • Motor Port: 3" TriClamp
  • Drain Port: 6" TriClamp
  • Vacuum Port: 1" TriClamp
  • Condenser Recirculating Fluid Port: 1/2" Female NPT
  • Vessel Jacket Recirculating Fluid Ports: 1" Female NPT
• Main Vessel:
  • Volume: 100L (Minimum Fill Volume: 20L)
  • Material: 316L Grade Stainless Steel
  • Interior Finish: ElectroPolished
  • Agitator: Propeller, 3-Blade, Dual-Layer, Quick-Change, 316L Stainless Steel
• Collection Tanks:
  • Option 1: 10L x 2, 316L Stainless Steel with Manifold
  • Option 2: 50L x 1, 304 Stainless Steel with Dolly
  • Option 3: 100L x 1, 304 Stainless Steel with Dolly
• Main Condenser:
  • Style: Shell and Tube Heat Exchanger
  • Number of Tubes: 70
  • Condensing Area: 0.89 m²
  • Ultimate Vacuum Level: 1 Torr
• Temperature Range: -55°C to +250°C (-67°F to +482°F)
• Temperature Sensor/Display: Regular and Explosion-Proof models available
• Sealing Gasket: Food-grade Viton
• Main Mounting Frame: Heavy-duty 304-grade stainless steel, mounted on four casters
• Drain Port Ground Clearance: 19.5 inches
• Shipping Weight: 255 lbs (Unit), 350 lbs (Shipping)
• Shipping Dimensions: 46" x 37" x 80"
• Assembled Dimensions:
  • Without Condenser and Receiving Flasks: 30" x 29" x 72"
  • With Condenser and Receiving Flasks: 36" x 29" x 81"

Compliance and Certifications:

• ETL Certified: Meets UL and CSA standards.
• C1D1 Peer Review by PSI (optional): Approved for use in environments with flammable materials such as acetone, ethanol, and other solvents.

Conclusion:

The Ai 100L Dual-Jacketed 316L Stainless Steel Filter Reactor is engineered to meet the highest standards of durability, efficiency, and safety for industrial applications. With features like ElectroPolishing, dual-jacketed design, and high-performance mixing, it ensures excellent processing conditions for sensitive applications. ETL, UL, and CSA certifications guarantee compliance with international safety standards, while the optional C1D1 peer review makes it suitable for environments with volatile solvents.