10KW Hi-Frequency Compact Induction Heater (100-500KHz)

The 10KW Hi-Frequency Induction Heater (100-500 KHz) is designed to deliver precise and ultra-fast heating for a variety of metals, including aluminum and metal powders. It is particularly suitable for small-scale applications such as welding thin metal parts, brazing, and melting small quantities of metal materials like steel, copper, brass, and alloys. It can also efficiently heat parts from a distance, offering versatility in fine-tuned heating operations.

Key Features:

• High-Frequency Operation (100-500 KHz):
  The heater operates within the range of 100-500 kHz, making it perfect for metals like aluminum that are difficult to heat effectively with lower frequencies. This high-frequency capability allows for fast and efficient heating of small precision parts, such as steel wires used in dentistry, small shafts, and metal powders.

• Compact and Lightweight Design:
  With a power supply weight of 65 lbs and dimensions of 23x11x20 inches, the unit is portable and easy to set up. Shipping weight is 80 lbs, and the compact design ensures it fits into tight spaces in production or lab environments.

• Precision and Control:
  The unit provides precise control with digital output, displaying both frequency and current. Users can monitor these parameters for accuracy and adjust as needed. It features both automatic and manual modes for flexibility and ease of operation.

• Safety Features:

  • Overvoltage Protection: Automatically shuts down the system if the input voltage exceeds 245V, with a buzzer and light alert.
  • Overheat Protection: Shuts down if the IGBT heat sink temperature exceeds 55°C, ensuring the system operates safely under optimal conditions.
  • Overcurrent/Malfunction Protection: Includes protection against overheating parts, short circuits, signal interference, and low voltage, ensuring safe, reliable performance.
  • Low Water Pressure Protection: Alerts the user if water pressure falls below 29 PSI, preventing damage to the unit.

• Ease of Use:
  The system is designed for quick setup. Simply plug in the power, connect the water cooling system, and the unit can be up and running within 15 minutes. The unit includes a remote foot switch for safe operation and ease of control.

• Custom Coils Available:
  Induction coils can be customized to suit specific applications, providing flexibility for a wide range of heating tasks. The standard coil is made from 5mm diameter copper tubing, and additional coils can be designed for specialized tasks at extra cost.

• Cooling System Requirements:

  • Water Pressure: Requires a minimum of 29 PSI (0.2 Mpa), and the use of tap water is acceptable.
  • Water Flow: Requires a flow rate of at least 1.4 gallons (5 liters) per minute.
  • Cooling Fan: The unit includes a rear fan to provide air cooling and prevent overheating.

Specifications:

• Max Input Current: 45A (requires 68A single-phase circuit breaker)
• Power Input: 208-240V, 50/60Hz, single-phase
• Max Oscillating Power: 11 KW
• Duty Cycle: 80% (for continuous operation)
• Heating Timer: Adjustable from 0.1 to 99.9 seconds
• Dwelling Timer: Adjustable from 0.1 to 99.9 seconds
• Cooling: Rear fan for air cooling
• Induction Coil: 0.75"x1.25"x2"x9" (5mm diameter copper tubing)
• Custom Coils: Available at extra cost
• Weight:
  • Unit weight: 65 lbs
  • Shipping weight: 80 lbs
• Dimensions:
  • Unit: 23"x11"x20"
  • Shipping dimensions: 28"x15"x25"
• Water Requirements:
  • Water Pressure: ≥ 29 PSI (0.2 Mpa)
  • Water Flow: > 1.4 gallons (5 liters) per minute
  • Water Pump: Requires pump > 1/4HP & >240 Gph
• Remote Foot Switch: 7 feet cable for safe and remote operation

Melting Capacity (Approx.):

• Steel & Stainless Steel: Ideal for small-scale applications (specific weight capacities not listed).
• Brass, Copper, Gold, Silver: Effective for precision brazing and small part heating.
• Aluminum & Aluminum Alloy: Suitable for melting small parts and alloys efficiently.

Conclusion:

The 10KW Hi-Frequency Induction Heater (100-500KHz) is a versatile and efficient heating solution for small precision tasks, such as welding, brazing, and melting small quantities of metal. Its high-frequency capability makes it especially useful for metals like aluminum and alloys that require precise, rapid heating. The safety features, energy efficiency, and easy operation make this heater an ideal choice for industries that need reliable, high-performance induction heating.