The Ai 200L Dual-Jacketed Stainless Steel Reactor is a high-capacity, advanced reactor designed for demanding processes in pharmaceutical, food, and chemical industries. This model features 316L pharmaceutical-grade stainless steel construction for all wetted parts, offering exceptional durability and resistance to corrosion. The reactor's dual-jacket design, integrated heat exchanger, and electro-polished interior make it ideal for precise temperature control and vacuum operations.

Key Features:

• Dual Jacketed Design: The reactor is equipped with a sealed outer insulation jacket that optimizes thermal performance inside the chamber, ensuring better control of heating and cooling processes.
• 316L Stainless Steel Construction: All wetted parts of the reactor, including the main vessel and lid, are made from 316L pharmaceutical-grade stainless steel, ensuring resistance to corrosion and contamination, which is critical for pharmaceutical and food-grade applications.
• ElectroPolished Internal Chamber: ElectroPolishing improves the surface finish by reducing micro-peaks and valleys, which enhances vacuum performance, reduces out-gassing rates, and increases durability.
• Shell and Tube Heat Exchanger: Featuring 70 tubes for superior condensing performance, the reactor ensures optimal heat transfer during cooling.
• Detachable Condenser and Collection Tanks: The system is equipped with detachable collection tanks and large sight glasses that allow for easy draining without breaking vacuum, reducing downtime.
• No Messy Cables: The reactor features a space-saving integrated stirring motor controller, which minimizes clutter and simplifies setup.
• Heavy-Duty Stainless-Steel Frame: The reactor is mounted on a sturdy frame with swivel casters for easy mobility and secure operation.
• ETL and CSA Certified: The electric motor and controller are ETL tested and comply with UL and CSA standards, ensuring safe and reliable operation.
• C1D1 Peer Review (optional): The model has a peer review by PSI for safe operation in environments with flammable materials, such as Acetone, Ethanol, Heptane, Isopropyl Alcohol, and other solvents.

Specifications:

• Model: SR200
• Electric Stirring Motor:
  • Power: 220V, 50/60Hz, 1~Phase, 200W (1/4 HP)
  • Rotation Speed: 450 rpm max. (±8%)
  • Starting Torque: 3.0 N·m
  • Rated Torque: 1.54 N·m
  • Gearbox Ratio: 3:1 to 180:1
  • Controller: Delta, UL Listed
• Pneumatic Stirring Motor (optional):
  • Power: 1/4 HP
  • Rotation: 450 rpm max.
  • Compressed Air Pressure: 30 to 80 psi
  • Lubrication: Mobil Grease XHP 222, Shell Vitrea Oil 32
  • Safety Features: Set air adjuster to minimum at initial run; ensure exhaust ports are clear of debris.
• Port Configuration:
  • Lid: 12" TriClamp
  • Motor Port: 3" TriClamp
  • Drain Port: 6" TriClamp
  • Vacuum Port: 1" TriClamp
  • Condenser Recirculating Fluid Port: 1/2" Female NPT
  • Vessel Jacket Recirculating Fluid Ports: 1" Female NPT
• Main Vessel:
  • Volume: 200L (Minimum Fill Volume: 40L)
  • Material: 316L Grade Stainless Steel
  • Interior Finish: ElectroPolished
  • Agitator: Propeller, 3-Blade, Dual-Layer, 316L Stainless Steel
• Collection Tanks:
  • Option 1: 10L x 2, 316L Stainless Steel with Manifold
  • Option 2: 50L x 1, 304 Stainless Steel with Dolly
  • Option 3: 100L x 1, 304 Stainless Steel with Dolly
• Main Condenser:
  • Style: Shell and Tube Heat Exchanger
  • Number of Tubes: 70
  • Condensing Area: 0.89 m²
  • Ultimate Vacuum Level: 1 Torr
• Temperature Range: -55°C to +250°C (-67°F to +482°F)
• Temperature Sensor/Display: Available in regular or explosion-proof versions.
• Sealing Gasket: Food-grade Viton
• Main Mounting Frame: Heavy-duty 304-grade stainless steel, mounted on four casters
• Drain Port Ground Clearance: 19.5 inches
• Shipping Weight: 570 lbs (Unit), 890 lbs (Shipping)
• Shipping Dimensions: 50" x 40" x 90" (WxDxH)
• Assembled Dimensions:
  • Without Condenser and Receiving Flasks: 34" x 32" x 80"
  • With Condenser and Receiving Flasks: 44" x 32" x 91"

Compliance and Certifications:

• ETL Certified: Meets UL and CSA standards.
• C1D1 Peer Review by PSI (optional): Safe for handling flammable materials like acetone, ethanol, and other solvents.

Conclusion:

The Ai 200L Dual-Jacketed 316L Stainless Steel Reactor is designed for high-performance applications in sensitive industries such as pharmaceuticals, food production, and chemical processing. With features like its dual-jacketed design, electropolished finish, and high-efficiency heat exchanger, it ensures optimal temperature control, vacuum operation, and efficient processing. Certified to ETL, UL, and CSA standards, it is a reliable and safe solution for industrial and laboratory-scale operations requiring rigorous standards and compliance.