Ai Glass Thin Film Distillation System: Advanced Precision for Efficient Distillation

The Ai Glass Thin Film Distillation System (Model TG-3) is engineered to deliver superior performance in distillation processes, offering a high level of precision and reliability. With a robust construction and advanced features, it is ideal for high-efficiency separation, purification, and solvent recovery applications.

Key Features:

• Precision Components: Equipped with high-precision PTFE rollers or blades and an inner glass surface to ensure a uniform thin film on the heated surface, minimizing process residue.
• Pre-installed Cooling/Heating Tubing: Comes with fluid direction labels and M16 ports for seamless setup and operation.
• Low-placed Feeding Flask: Provides ease of operation by allowing a more ergonomic feeding system.
• Magnetic Coupling Sealing: The motor's magnetic coupling ensures a high vacuum level during operation.
• Corrosion-resistant Construction: Made from high borosilicate glass 3.3, stainless steel, and Viton gaskets for ultimate corrosion resistance.
• Transparent System: The glass design allows for clear visibility of the process, providing enhanced monitoring capabilities.
• Heavy-duty Stainless Steel Frame: Offers durability and stability during operation.

Performance Specifications:

• Throughput: 500ml per hour (based on processes and material fed)
• Condenser:
  • Surface Area: 500 cm²
  • Type: Coil
  • Material: 3.3 Borosilicate Glass
  • Operating Temperature: -25°C to 200°C
• Evaporator:
  • Surface Area: 600 cm²
  • Material: 3.3 Borosilicate Glass
  • Operating Temperature: 25°C to 200°C
• Wiper System:
  • Style: Spring-tensioned Multi Segmented PTFE Wiper
  • Adjustable Overhead Motor for speed control
• Cold Trap:
  • Material: 3.3 Borosilicate Glass
  • Depth: 12”
  • Quantity: One (500mL receiving flask)
  • Recommended Coolant: Dry ice or immersion chiller (immersion chiller not included)
• Feeding System:
  • Flask: 1.5L Jacketed Glass Flask
  • Manual Valve for control
• Sealing Gaskets: Food Grade Viton
• Vacuum System:
  • Vacuum Gauge: PCG-750 with LCD display
  • Vacuum Pump: SuperVac 11 with oil mist filter

Included in the Package:

• Turnkey System: Complete with pre-installed components, installation, and the necessary tools for operation.
• Cold Traps: Only suitable for use with dry ice or immersion chillers like IP-80 or TC100/TC100E (chiller not included).

Dimensions:

• Unit Dimensions: 42” x 18” x 46” (W x D x H)
• Turnkey Dimensions: 52” x 18” x 62” (W x D x H)
• Shipping Dimensions:
  • Skid Crate: 45” x 21” x 62” (W x D x H)
  • Accessories Pallet: 40" x 48" x 40" (W x D x H)

Weight:

• Unit Weight: 127 lbs
• Turnkey Weight: 270 lbs
• Shipping Weight: 275 lbs (Skid Crate), 377 lbs (Accessories Pallet)

Power Requirements:

• Heating Tape Controller: 220V 50/60Hz 1-phase
• Stirrer: 220V 50/60 Hz 1-phase
• Vacuum Gauge: 110V 50/60Hz 1-phase

Installation:

• On-Site Installation Included: Free installation within the contiguous 48 US states.

Caution:

• Proper PPE Required: Always wear proper PPE when handling dry ice.
• Maintenance and Fluid Recommendations: Use only Ai or manufacturer's recommended fluid for circulated heaters or chillers. Keep the system vacuum passage or drain valve open when heating up circulation jackets, and ensure your vacuum pumps and diffusion pump fluid are clean.

Ideal For:

• Laboratories and research facilities requiring efficient solvent recovery and separation processes.
• Researchers seeking high precision in distillation with minimal residue and reliable vacuum performance.

This Ai Glass Thin Film Distillation System (TG-3) provides optimal performance, user-friendly features, and robust construction, making it a reliable choice for advanced laboratory distillation applications.